concrete batching plants

Concrete Batching Plant

Concrete batching plant, also known as concrete mixture plant, is a combined device used for mixing batch plant concrete. Concrete mixer batching plant has high degree of mechanization and automation with high productivity. Excellent batching plant manufacturer can guarantee the quality of concrete and save the cement or concrete used in large quantity.

The main work of concrete batch mix plant is to mix cementing material, sand, lime, coal and other raw materials. After a series of procedures, the raw materials are made into batch plant concrete which can be used as wall material in construction. Since batch plant has been put into use, it has been playing an important role in building market at home and abroad.

Components of a concrete batch plant:

(1)Aggregate Batching Machine

The aggregate batching system of ready mix concrete machine include aggregate supply system, weighing system and electrical control system. The feeding device is driven by belt. The batching system is controlled by sensor.

aggregate batching machine
(2)Mixing System

The mixing machine of concrete mixing plants can be divided into forced concrete mixer and self loading concrete mixer according to mixing mode. Forced concrete mixer is the mainstream of mixing plants at home and abroad now. Concrete batching plants usually adopt JS series twin shaft concrete mixer as the main mixer. Twin shaft concrete mixer belongs to  forced concrete mixer and has stronger mixing effect and higher mixing efficiency than self-falling concrete mixer. It can be used to mix hard-dry concrete and light aggregate concrete.

JS twin shaft concrete mixer
(3)Cement Silo

As a professional cement silo manufacturer, our company provides bolted type and welded type storage silo in various capacities and dimensions. Bolted cement silo with special design can minimize the transport cost.

cement silo
(4)Electrical Weighing System

The material weighing system of batch plants is the key component which affects the quality and production cost of concrete. The electrical control system of our concrete batch plant can control two sets of separate mixer, cement weighing, water weighing, cement weighing and a series of aggregate batching system. The aggregate batching system can automatic control the batching process, connected to high reliable PLC and industry computer. All the weighing electronic scales of our batch plants are computer controlled.

weighing system
(5) Control System

The control system is the central nervous system of concrete mixture plant or cement mixing plant.The control system of our concrete batch plants for sale has different functions or preparations according to different requirements and different sizes of the batch plants. The PLC programmable controller can control the production process with high reliability and stability. It can control the unloading ingredients, mixing and automatic control of the whole process of the concrete. Moreover, It also can dynamic display the process of weighing and discharging.

control system
(6)Screw Conveyor

The commonly used powder conveying device is screw conveyor. LSY screw conveyor is full with a screw inside, and the screw can continually convey materiel.The equipment adopts originated patent feed port, it is easy to install.

screw conveyor

Classification Of Concrete Mixer Batching Plant

Concrete mixer batching plant is divided into stationary concrete batching plant and mobile concrete batching plant according to the design. This is also the first distinction standard about the classification of a lot of concrete batching plant manufacturers in the production.

Our batch plants for sale can be divided into skip hoist type batching plant and belt conveyor type concrete plant according to different conveying methods. Our batching plants for sale can be divided into wet concrete batching plant and dry mix concrete plant.

According to production ability and scale, our concrete batching plants for sale can be divided into mini concrete batching plant, small concrete batching plant and large concrete batching plant. As one of the professional concrete batch plant manufacturers, we also have high quality central mix concrete plant, ready mix concrete plant and precast concrete batch plants for sale.

Specifications of popular models:

Type spectrum   Bucket type Belt type
AJ-25 AJ-35 AJ-50 AJ-75 AJ-60
Theoretical Productivity (m³/h) 25 35 50 75 60
Mixer Model (mixer discharging capacity) JS500 JS750 JS1000 JS1500 JS1000
Motor Power (kW) 18.5 30 2×18.5 2×30 2×18.5
Cycle Period (s) 67 72 72 72 60
Nominal Capacity of Mixer (L) 800 1200 1600 2400 1600
Max.aggregate Size (mm) Φ60 Φ60 Φ60 Φ80 Φ60
Aggregate Silo Capacity (m³) 3×3 3×5 3×8 3×12 4×7
Category of Aggregate (Optional) 3 3 3 3 4
Powder Lot Bin Capacity (t) 1×50 1×50 1×100 2×100 2×100
Material Discharging Height (m) 3.8 4.1 4.1 4.1 4.1
Accuracy of Aggregate (kg) (300~1500)±2% (300~1500)±2% (600~3000)±2% (1000~3000)±2% (800~3000)±2%
Accuracy of Cement (kg) (100~300)±1% (100~300)±1% (250~900)±1% (300~1800)±1% (250~900)±1%
(60~150)±1% (60~150)±1% (80~300)±1% (200~800)±1% (100~500)±1%
Accuracy of Water (kg)
/ (8~20) (8~20) (15~80) (8~20)
Accuracy of Addtive (kg) ±1% ±1% ±1% ±1%
 Srandard Reference Weight (Ton) ≈15 ≈18 ≈23 ≈30 ≈40
Installed Capacity (kW) ≈65 ≈75 ≈100 ≈140 ≈110
Electricity Standard(Optional) 380V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz

Influencing Factors Of Batch Plants

Concrete batching and mixing plant is widely used for long period projects, large or medium-sized water conservancy construction, various engineering sites, etc.

There are many different concrete batch plant manufacturers with different batching plant price in construction machinery market. The concrete batching plant price can vary with the configuration and model of batch plant for sale. You should consider the following items when choose batch plants.

1.The performance label of batch plant concrete. You can choose proper concrete mixer host according to the point. For example, water conservancy projects should use forced type concrete mixer. You may choose proper concrete batching machine and cement silo based on the type of materials.

2.The construction of concrete and the duration of the task. According to these two parameters, choose the specifications of concrete mixer plant. In the selection of concrete products you should also consider the transport situation such as direct pumping or vehicle transport. The volume of the vehicle is also an important basis to determine the batch plant model.

3.The construction environment and construction object. In the choice of concrete mixing plant manufacturers, you should take full account of the construction object and construction environment so as to ensure the smoothness and quality of the projects.

4.When the site needs a large amount of one-time pouring concrete or the site has high quality requirements, it is best to choose two small concrete batching plants or 2HZS series concrete batching plants. In the choice of models, remember that do not seek the best one but the most appropriate one.

5.If the site traffic is inconvenient or it needs a lot of time for the maintenance personnel to get in and out of the site, it is advisable to prepare adequate spare parts so as to ensure the smooth progress of the construction site.

6.Supposing that the construction is dispersed but the site between the distance is not too far away, it is better to use central mix concrete plant so as to improve the utilization ratio of mixing plants and the economic benefit of construction projects.

7.The personal qualities of operators. Generally speaking, mini or small batch plant structure is simple so the operation and maintenance personnel requirements are lower. The large batch plant structure is complex with high degree of automation so the requirements of the operator are relatively higher.

8.When purchasing concrete mixer plant, the most important factor is concrete mixing plant manufacturer. Besides the batching plant price of different concrete mixing plant manufacturers, you should also pay special attention to the preparation of different manufacturers list.

Excellent concrete batch plant manufacturer like our company has mature product preparations. We have the most economical and effective batch plant for sale. In our company, you can make your special request when ordering. We will do our best to meet your requirements. At present, we have has many different ready mix concrete plants for sale at low price. If you want to reduce the cost to import the concrete ready mix plant from China, please feel free to contact us at any time.

Main Types Of Our Concrete Batching Plants

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