Introduction Of Belt Type Concrete Batching Plant
Combining our domestic construction situation, we designed the belt type concrete batching plant. It adopts the world popular quick installation modular structure, efficient imported concrete mixer, computerized control system and environment friendly design. this series of concrete batching plant is mainly used for porjects like bridge, water conservancy, airport, dock and premixed concrete product factories where large quantity of concrete is needed.
Hot Types Of Our Belt Type Concrete Batching Plant
| Type spectrum | Belt type |
| AJ-60 | |
| Theoretical Productivity (m³/h) | 60 |
| Mixer Model (mixer discharging capacity) | JS1000 |
| Nominal Capacity of Mixer (L) | 1600 |
| Max.aggregate Size (mm) | Φ60 |
| Aggregate Silo Capacity (m³) | 4×7 |
| Material Discharging Height (m) | 4.1 |
| Accuracy of Aggregate (kg) | (800~3000)±2% |
| Type spectrum | Belt type |
| AJ-90 | |
| Theoretical Productivity (m³/h) | 90 |
| Mixer Model (mixer discharging capacity) | JS1500 |
| Nominal Capacity of Mixer (L) | 2400 |
| Max.aggregate Size (mm) | Φ80 |
| Aggregate Silo Capacity (m³) | 4×15 |
| Material Discharging Height (m) | 4.1 |
| Accuracy of Aggregate (kg) | (1000~3000)±2% |
| Type spectrum | Belt type |
| AJ-120 | |
| Theoretical Productivity (m³/h) | 120 |
| Mixer Model (mixer discharging capacity) | MAO3000/2000(SICOMA) |
| Nominal Capacity of Mixer (L) | 3000 |
| Max.aggregate Size (mm) | Φ80 |
| Aggregate Silo Capacity (m³) | 4×15 |
| Material Discharging Height (m) | 4.3 |
| Accuracy of Aggregate (kg) | (1200~4000)±2% |
| Type | AJ-180 | |
| Theoreticalproduction(m³/h) | 180 | |
| Concrete mixer | Type | MAO4500/3000 |
| Power(KW) | 110 | |
| Discharging capacity(L) | 3000 | |
| Aggregate size | 150 | |
| (Pebble/Macadam)(mm) | ||
| Aggregate Binvolume(m³) | 2/3/4×30 | |
| Belt conveyingCapacity(t/h) | 650 | |
| Total power(KW) | 170KW | |
| Dischargingheight(M) | 4.2m |
| Type spectrum | Belt type | |||
| AJ-60 | AJ-90 | AJ-120 | AJ-180 | |
| Theoretical Productivity (m³/h) | 60 | 90 | 120 | 180 |
| Mixer Model (mixer discharging capacity) | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Nominal Capacity of Mixer (L) | 1600 | 2400 | 3000 | 4500 |
| Max.aggregate Size (mm) | Φ60 | Φ80 | Φ80 | Φ80 |
| Aggregate Silo Capacity (m³) | 4×7 | 4×15 | 4×15 | 4×20 |
| Material Discharging Height (m) | 4.1 | 4.1 | 4.3 | 4.3 |
| Accuracy of Aggregate (kg) | (800~3000)±2% | (1000~3000)±2% | (1200~4000)±2% | (1200~4000)±2% |
Aimix belt type concrete batching plants have been exported to many countries such as the Philippines, Pakistan, UK, Indonesia, Vietnam, Sri Lanka, Bangladesh etc.
AIMIX Belt Type Concrete Batching Plant in Modular Design
Main Components Of Belt Type Concrete Batching Plant
Aggregates batcher
1. The batcher,with 3-5 aggregate hoppers,can be designed as per customer’s requirements. There are independent weighing hoppers and belt conveyor under the aggregate hoppers that could be designed as steel structure type, underground and half-underground types. the aggregates can be fed into the aggregate hoppers by wheel loader or belt conveyor;
2. The hopper discharging gates and discharging speed are controlled by computer via cylinder.After weighing, the aggregates will be conveyed to the transitional hopper above the mixer.
3. Each of the aggregate is weighed individually, the weighing accuracy is guaranteed. The accuracy of aggregate proportional ratio is realized through computer controlled system which automatically add the aggregates if there is a shortage of them, it also warns us if the aggregates are overweight.
Aggregate conveyor
1. The weighed aggregates are conveyed into the transitional hopper by belt conveyor. We can use trough belt conveyor to save place.
2. The closed aggregates belt conveyor are designed to protect the machine and enable the plant to work under all-weather condition.
Mixing tower
1. Modern modular structure designed mixing tower. All parts of the mixing tower are connected by bolt and nuts structure. it is easy and fast to install and dismantle the whole plant.
2. It is equipped with maintenance and repair platforms and stairs.
3. Closed structure design, closed aggregate belt conveyor and external 360 degree lighting enable the all-weather operation.
Water and liquid weighing
1. Water weighing and supplying are controlled by precise weighing sensor,pneumatic butterfly valves and spherical valves, which guarantee the weighing accuracy;
2. The pressurized water by water pump can spray out and mix with the materials rapidly in the mixer, it can also wash the mixer thoroughly at the same time;
3. The liquid additive weighing system, with weighing sensor has unique leakage-proof device. the liquid additive is mixed with water and sprayed out in the mixer;
Cement and fly ash weighing and conveying
1. Cement and fly ash are stored in cement silos, conveyed to transitional hopper by screw conveyor,weighed by high-precision weighing sensor,controlled by computer.
2. The weighing hopper will discharge the cement and fly ash into the mixer by opening the pneumatic butterfly valve, when the weight reaches the set perimeter and the computer will stop the screw conveyor.
Control system
1. Automatic and manual control are available;
2. Dynamic display of the production process and monitoring in real time;
3. Saving the data of production parameters in the computer, printing of the daily, monthly and yearly statistic reports of production.
4. Weighing accuracy:automatically re-feeding if there is a shortage of aggregate and warning if the aggregates are overweight.
Features Of Aimix Belt Type Concrete Batching Plant
Excellent mixing performance
1. Horizontal twin-shaft compulsory mixer has the strong mixing ability;
2. The mixing shafts adapt anti-binding technology to prevent the cement from binding on the shafts. Shaft seals use multi-sealed structures to effectively prevent the slurry leakage. Shaft bearings are outboard designed and are replaceable;
3. Mixing paddles,arms and blades are made of special high chromium and high manganese wear-resistant alloy. The wear resistant mixing paddles saves time and cost to be replaced, and improves the machine’s durability and reliability at the same time.
Excellent environment protection performance
1. All the powdery materials are conveyed under enclosed conditions from the conveying, dosing, batching and feeding to mixing;
2. The main mixer, cement weighing hopper and fly ash weighing hopper are all connected by dust suction pipes and compulsory dust extraction filter;
3. The fully enclosed mixing tower and belt conveyor greatly reduce the dust and noise pollution.
